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Caterpillar Partners with Nvidia to AI-Power Construction Equipment

Originally published on: January 7, 2026
▼ Summary

– Caterpillar is piloting an AI assistive system called “Cat AI” in its excavators, built using Nvidia’s Jetson Thor platform and designed to help operators with tasks and information.
– The system provides significant value by collecting and delivering data and insights directly to operators in the field, where they work.
– Caterpillar is also using Nvidia’s Omniverse to create digital twins of construction sites for simulation and planning, powered by vast data from its machines.
– This partnership aligns with Nvidia’s strategy to advance “physical AI,” which it sees as the next frontier, applying AI to real-world machines and robotics.
– The pilot programs represent a step for Caterpillar in expanding automation beyond its existing autonomous mining vehicles into its broader equipment portfolio.

The heavy machinery industry is taking a significant leap forward as Caterpillar collaborates with Nvidia to integrate advanced artificial intelligence into its construction equipment. This strategic partnership focuses on developing an AI assistive system, currently being piloted in the mid-size Cat 306 CR Mini Excavator. The system, known as Cat AI, leverages Nvidia’s powerful Jetson Thor physical AI platform and is being showcased at this year’s CES.

According to Brandon Hootman, Caterpillar’s vice president of data and AI, the Cat AI platform is built on a network of specialized AI agents. These agents are designed to support machine operators by answering complex questions, providing immediate access to technical resources, offering real-time safety guidance, and facilitating service scheduling. One of the most significant advantages of this technology is the continuous stream of operational data these intelligent systems can collect and analyze. Hootman emphasized that this capability directly addresses a core need for their clients, stating that operators work primarily on-site, not in offices, making instant insights and actionable information critically valuable.

Beyond the onboard AI assistant, Caterpillar is exploring the creation of digital twins for construction sites using Nvidia’s Omniverse simulation tools. These virtual replicas allow for advanced project planning, including testing different scheduling approaches and more accurately forecasting the quantities of building materials required. The initiative is fueled by the immense volume of data transmitted from Caterpillar’s machinery, which sends approximately 2,000 data messages back to the company every second. This information is essential for building accurate and dynamic simulations.

This move represents a logical progression for Caterpillar, which already operates fully autonomous vehicles in mining. The pilot programs with Nvidia are viewed as foundational steps toward introducing greater levels of automation across its broader equipment portfolio. Hootman noted that the project began by targeting a genuine, pressing challenge faced by customers, an area where the company already had strong momentum and could deliver a solution to market rapidly. He also highlighted that this work establishes a robust technological foundation for future innovations.

For Nvidia, partnering with an established industrial leader like Caterpillar aligns perfectly with its strategic push into the realm of physical AI. Company executives have described this field as the next major frontier for its graphics processing technology. During its CES keynote, Nvidia detailed its comprehensive ecosystem for physical AI, which encompasses open AI models, sophisticated simulation resources, and developer kits. Deepu Talla, Nvidia’s vice president of robotics and edge AI, explained that physical AI extends far beyond traditional robotics companies. He defines it as the next wave of artificial intelligence, where Nvidia provides the full stack of technology, from computers that train models and run simulations to the systems that deploy those models directly into machines, whether they are autonomous vehicles or Caterpillar excavators.

(Source: TechCrunch)

Topics

AI Integration 95% industry partnership 92% automation technology 90% construction machinery 88% physical ai 87% data collection 85% customer insights 82% digital twins 80% Autonomous Vehicles 78% simulation tools 77%